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Application L2405 Application Note L2405 A cover of the scientific journal Communications Chemistry

Integrated preservation of water activity as key to intensified chemoenzymatic synthesis of bio-based styrene derivatives

Philipp Petermeier, Jan Philipp Bittner, Tobias Jonsson, Pablo Domínguez de María, Emil Byström & Selin Kara

Communications Chemistry, 2024, 7(57), pp. 1-10.

"The valorization of lignin-derived feedstocks by catalytic means enables their defunctionalization and upgrading to valuable products. However, the development of productive, safe, and low-waste processes remains challenging. This paper explores the industrial potential of a chemoenzymatic reaction performing the decarboxylation of bio-based phenolic acids in wet cyclopentyl methyl ether (CPME) by immobilized phenolic acid decarboxylase from Bacillus subtilis, followed by a base-catalyzed acylation. Key-to-success is the continuous control of water activity, which fluctuates along the reaction progress, particularly at high substrate loadings..."

 

L2405
Application L2405

 

This process happens in two steps, all in one container. First, an enzyme breaks down certain plant-based acids. Then, a chemical reaction adds an acetyl group to the resulting molecules. The enzyme used is called BsPAD, which comes from a type of bacteria (Bacillus subtilis). It's attached to a special resin to make it easier to use. The second step uses a common chemical called sodium acetate. This process can work on different plant-based acids, such as ferulic acid, p-coumaric acid, and caffeic acid, depending on what the enzyme can handle.

 Highlights:

  • This study investigates a novel approach for intensifying the chemoenzymatic synthesis of bio-based styrene derivatives by controlling water activity in the reaction.
  • SpinChem's The rotating bed reactor (RBR) technology enabled high substrate loading reactions with continuous conversion
  • Prevented enzyme deactivation during the process
  • Demonstrated potential for industrial applications through scalability, robustness, and efficient resource utilization.

Authors & Research Group

This research was conducted by an international collaboration between Aarhus University in Denmark, Hamburg University of Technology in Germany, Diduco AB in Sweden, Sustainable Momentum SL in Spain (Canary Islands), SpinChem AB in Sweden, and Leibniz University Hannover in Germany, bringing together expertise in biocatalysis, process intensification, thermodynamic modelling, and scalable chemoenzymatic synthesis.

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Details

This paper puts a spotlight on a practical scale-up risk in intensified biocatalysis: you can start with the “right” solvent system, but as substrate and product concentrations shift, water activity can drift and quietly destabilize immobilized enzymes. The key takeaway is that simple, passive water reservoirs can keep the microenvironment stable enough to run at industrially relevant intensity, up to ~400 g·L– substrate, and finish the two-step cascade in <3 h, which is the kind of throughput window that makes a process more realistic to operate day after day. This perspective is broadly applicable anywhere teams are pushing solid-supported catalysts toward higher concentration and faster cycles, including pharmaceutical manufacturing, food biotransformation, *environmental applications such as nuclear liquid waste treatment and PFAS remediation, cosmetics, and flavor and fragrance synthesis.