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Application L2418

Diaminated Cellulose Beads as a Sustainable Support for Industrially Relevant Lipases

Davide Califano, Rob Schoevaart, Katie E. Barnard, Ciarán Callaghan, Davide Mattia, Karen J. Edler

ACS Sustainable Chem. Eng. 2024, 12, 20, 7703–7712

This research introduces a sustainable method for producing diaminated cellulose beads (DAB) as enzyme carriers, offering an eco-friendly alternative to conventional polystyrene or polyacrylic beads used in industrial bioprocesses like glucose isomerization, lactose hydrolysis, and pharmaceutical synthesis.

"Environmentally persistent polystyrene or polyacrylic beads are used as supports in enzyme large-scale bioprocesses, including conversion glucose isomerization for high-fructose corn syrup production, hydrolysis of lactose, and synthesis of active pharmaceutical ingredients. In this paper, we report the development of a novel sustainable and scalable method to produce diaminated cellulose beads (DAB) as highly efficient alternative supports for industrially relevant lipases. Regenerated cellulose beads were grafted with diaminated aliphatic hydrocarbons via periodate oxidation and reductive amination. The oxidation step indicated that aldehyde content can be easily tuned through the reaction time and concentration of reactants. Reductive amination of dialdehyde cellulose was more efficient as the length of the diaminated hydrocarbon compound increased..."

Highlights:

The study explores diaminated cellulose beads (DAB) as a biodegradable alternative to synthetic polymer supports for enzyme immobilization. Findings show that DAB, particularly when using Thermomyces lanuginosus lipase (TLL), retain high activity and recyclability in biocatalytic reactions. Tests in a rotating bed reactor (SpinChem) demonstrate superior performance of cellulose-based beads over conventional acrylic carriers, with promising applications for reducing microplastic pollution in industrial processes.

  • "Biodegradable cellulose-based materials could be a valid and attractive alternative to plastics carriers."
  • "In a direct comparison, TLL immobilized on DAB achieved higher activity in MCT hydrolysis than on traditional acrylic beads."

Key performance metrics from SpinChem reactor trials demonstrate that:

  • 100% enzyme adsorption efficiency was achieved with TLL on 1,6-DAB (vs. lower rates on unmodified cellulose)
  • 588 U/g activity in MCT oil hydrolysis surpassed acrylic bead performance (459 U/g) by 28%
  • Superior binding strength in biphasic water-oil systems prevented enzyme desorption—a common failure mode for conventional supports

 

 

The SpinChem rotating bed reactor comparison showing TLL activity on cellulose beads (588 U/g) versus acrylic beads (459 U/g) over 12 one-hour cycles


L2418 Comparison activity on cellulose beads versus acrylic beads

 

"After 12 cycles the lipase remained stable in the cellulose beads and reached higher conversion and activity (87%, and 588 U/g respectively) than the same enzyme immobilized on conventional acrylic beads (68%, and 459 U/g respectively)."

Research group

This research was conducted by an international team combining academic expertise in sustainable materials chemistry with industrial biocatalysis experience. The collaboration brought together researchers from  Department of Chemical Engineering, University of Bath, industrial process development specialists from ChiralVision, and materials innovation from Naturbeads LTD,.

Authors

Karen J. Edler

Professor, Department of Chemistry, Centre for Analysis and Synthesis (CAS), Lund University (formerly University of Bath). Research focus: Soft matter chemistry, biopolymer functionalization, sustainable materials Linked in

Davide Califano

Lead author, Naturbeads LTD / Okinawa Institute of Science and Technology. Expertise: Cellulose chemistry, enzyme immobilization, antimicrobial materials. Linked in

Rob Schoevaart

ChiralVision, Den Hoorn, Netherlands, Industrial biocatalysis and process development specialist

Katie E. Barnard

Naturbeads LTD, Malmesbury, UK. Linked in

Ciarán Callaghan

Department of Chemical Engineering, University of Bath

Davide Mattia

Professor, Department of Chemical Engineering, University of Bath, Linked In

Industrial relevance and scale up potential

Erik Löfgren CTO SpinChem

Authored by: Erik Löfgren

Chief Technology Officer

erik@spinchem.com

Why does this research matter for industrial bioprocessing?

This biodegradable alternative addresses the growing concern over microplastic contamination from industrial bioprocesses while delivering measurable performance improvements relevant for pharmaceutical synthesis, food processing, and biofuel production.

The 28% higher activity and stable performance after 12 reaction cycles (demonstrated in rotating bed reactor trials) with these biodegradable enzyme carriers translate directly to measurable cost savings.

Can biodegradable carriers scale from lab to production?

The scalability of the RBR technology lets innovations like biodegradable carriers transfer quickly from academic proof-of-concept to industrial scale implementation.

This is important for pharmaceutical manufacturing, environmental applications including nuclear liquid waste treatment and PFAS remediation, as well as cosmetics and flavor and fragrance applications.

What makes biocatalysis economically viable?

The ability to reuse solid-phase materials for multiple cycles without performance degradation directly translates to reduced operational costs and waste generation. The quantified improvements in recyclability produce the gains that make biocatalytic processes economically viable across industries.

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